CASE STUDIES

Barcode Scanner

Ruggedized Data Capture for Harsh Transportation Environments

Challenge

In the transportation industry, tracking tools like barcode scanners must operate under extreme conditions — continuous vibration, wide temperature fluctuations, and high humidity. A leading transportation customer wanted to implement an attendance-tracking barcode scanner for in-vehicle use, but off-the-shelf consumer products failed due to fragility and reliability issues. The challenge was to design a scanning device that could survive and perform consistently inside a moving vehicle over extended periods.

Solution

Steiner Enterprises developed a custom barcode scanner enclosure and mounting system designed specifically for use in rugged transit environments. A high-performance scan engine was selected and isolated using foam gaskets and rubber washers to protect it from shock and vibration. A durable metal bracket secured the assembly while maintaining flexibility for integration across various vehicle types.

Design & Engineering Highlights

Sensitive electronics suspended with foam dampers and vibration-absorbing mounts

Designed to withstand wide temperature swings and variable humidity

Rigid metal bracket system ensures installation integrity in mobile environments

  • Electrical and mechanical engineering
  • Plastic injection molding for custom enclosures
  • Label and decal development

With globally sourced components

Outcome

The ruggedized barcode scanner enabled reliable in-vehicle attendance tracking across a fleet of vehicles. Its durability significantly reduced failure rates and service calls, while providing a seamless experience for end users. The customer was able to deploy the system confidently across new and existing fleet vehicles.

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